Technology

MaxForm L2 Dual-Aligner Thermoforming Machine

Automatic thermoforming machine that forms two aligners at once

The MaxForm L2 is an automatic pressure thermoforming machine that forms two aligners from a single 133 mm sheet in one cycle — roughly doubling production efficiency for aligner manufacturers. With one-button operation and a long-life ceramic heater, it is built for higher-volume labs that need consistent output.

Sheets per cycle 2 aligners Sheet sizes Ø125 / Ø133 mm Sheet utilization 30–40% higher Heater life Up to 20,000 hours

Why labs choose it

Built for higher-volume production

The L2 was developed from years of thermoforming experience to raise output while keeping each aligner consistent.

Significant cost reduction

Forming two aligners from one 133 mm sheet raises dental-sheet utilization by 30–40% compared with single-aligner forming.

Uniform aligner thickness

Industrial CT scanning confirms the two aligners come out evenly thick across the arch.

Broad case coverage

Clinical trials have exceeded 100,000 aligners, with the dual-forming process fitting more than 95% of small and medium arches.

High thickness utilization

Optimized pressure and heat increase aligner thickness by about 0.05–0.1 mm, so thinner sheets can achieve the same result.

Long heater service life

A uniform-temperature ceramic heater lasts more than three times as long as a traditional thermoforming heater.

Automatic one-button operation

One-button start runs the whole cycle quickly, and the machine switches easily between Ø125 mm and Ø133 mm sheet kits.

Configurable

Three base plate options

The L2 ships with interchangeable base plates so the machine can be matched to different sheet handling needs.

The three MaxForm L2 base plate options shown side by side: Standard Base Plate, V1 Base Plate, and V4 Base Plate
MaxForm L2 base plates: Standard, V1, and V4.

Reference

Equipment parameters

Key parameters for the MaxForm L2 thermoforming machine.

Input
220 VAC, 50 Hz
Pressure
6.0 – 6.5 bar
Power
1000 W
Heating power
800 W
Device dimensions
450 × 450 × 620 mm
Device net weight
75 kg
Control method
Touch screen and physical buttons
Supported sheet size
Round, Ø125 mm and Ø133 mm
Package dimensions
560 × 550 × 830 mm
Package weight
90 kg

Specifications are indicative and provided for reference only. Contact us for current configuration and base plate options.

Scaling up aligner production?

Weinberg Healthcare & Technology supplies the MaxForm L2 across Singapore, Malaysia, Indonesia, and Thailand. Contact us for pricing, a walkthrough, and full specifications.

Contact our team

Distributed in APAC by Weinberg Healthcare & Technology Pte Ltd.